Page:EB1911 - Volume 27.djvu/52

Rh stroke. The hydraulic cylinder is generally direct-connected to the slides, and the operator turns on the pressure water by a lever. The machine shown in fig. 56 is a very complete example of the hydraulic type, combining punching and shearing with angle-cutting. Circular shears are used for the thinner plates and for sheet-metal work; they embody two circular blades placed with their axes parallel, and the sharp bevelled edges'nearly in contact. The blades being rotated sever the plate as it is fed between them. Either straight or circular cuts may be made; true circles or disks are produced by mounting the plate on a fixed stud and rotating it through a complete revolution past the cutters. lX. HAMMERS AND PREssEs

The growth in the use of hammers actuated by steam and compressed air, and of presses worked by water power, has been remarkable. The precursors of the power hammers were the helve and the Oliver; the first named was operated by gravity, being lifted by a circle of cams, while the second was lifted by a spring pole overhead and pulled down by the foot of the Workman, acting on a lever-the hammer shaft. The first was used by the iron workers and the second by the smiths, until displaced by the Nasmyth hammer and its extensive progeny. Even now the old helve and Oliver survive in some unprogressive shops. Steam Hammers.-The original hammer as invented by James Nasmyth was single acting, operating simply by gravity, the function of the steam being to lift the hammer for each succeeding fall. The first improvement was made by Rigby, who took the waste steam exhausted from the lower side of the piston to the upper side and so imparted some slight pressure in the descent. It was a stage between the early and the present hammers. In these, high-pressure steam is admitted above the piston to impart a more powerful blow, compounded of velocit Xmass, than is obtainable by gravity; hence they are termed] double-acting hammers (fig. 57). The principal difficulties which have to be surmounted in their construction are those due to the severe concussion of the blows, which very sensibl shake the ground over an area of man yards. Framings are marie ve rigid, and in the larger hammers ciioublc, enclosing the hammer heaid] between them. The foundations are by far the heaviest used in any machine tools. Deep piling is often resorted to, supporting crossing timber balks; or concrete is laid in mass on which the iron anvil block is bedded. This block weighs anywhere between IOO and 1000 tons. The piston and its rod and the hammer head are generally a solid steel forging, for the piston rod is a weak element and cottered or screwed fittings are not trustwiprthya Pistop valves are (gener-L

A a yuse in pre erenceto or inar

D-valves, combining simplicity,

of fitting with good balance.

The periods of steam admission

are under the control of the

attendant, so that the length of

ii, stroke and the force of the blow are instantly responsive to his

ri, y manipulation of the operating
 * f', lever. Many hammers can be

@, " given length of stroke.
 * set to run automatically for any

Pneumatic Hammers.-A suc|

cessful type of hammer for the

Q ordinary operations of the smithy 1S that.wh1ch is actuated by compressed air. Though designs

E vary the principle is the same,

namely, air compressed in a

controlling cylinder (fig. 58), and brought into an operating or

” Cushioning, or release of the air below the piston, is under control, as
 * hammer cylinder above the piston.

° Drop Hammers.-The requirements
 * is the pressure of the air above it.

of forged work have, be-FIG.

58.-Pneumatic Forging

sides the power hammers operated

by a positive down stroke,

Hammer' been the cause of the develop(W. & ]. Player, Birmingham.) ment of an equally large group A, Standards. which are gravity hammers only B, Base-plate. -the drop hammers. They are C, Anvil block. put into operation by a belt or D, Tup., belts, but the function of the E, E, Pallets. belt is simply to lift the hammer G, Hammer cylinder, the piston to the height desired, at which rod of which is attached

point it is released and falls.

to D. The place of the drop hammer H, Air compressing cylinder. is in the lighter class of smith's N, Belt pulleys which reciprocate work, as that of the steam by means of the crank 0, hammer lies in the heavier, but the piston in  there is much overlapping, since R, Handle controlling the valve small steam hammers are rivals between H and G.

to the others in light forging.

But, speaking generally, the largest volume of repetitive die forging or stamping of light articles is done under drop hammers. The small arms factories and the regular stamping shops scarcely use any other type. They may be roughly divided into three great groups; the belt, the board and the latest form-the Brett lifter. In each the hammer head or tup is lifted to any height within the range of lift, the height being controlled by the attendant at each blow. In most machines setting can be done at any constant height and the blows delivered automatically. Control is effected by hand or foot or both. Drop hammers generally have the advantage of working with greater rapidity than steam hammers. The original drop hammers, which are believed to have orlgmated with the locksmiths of Birmingham and district, consisted of a hammer head attached to a rope, one end of which ran up over a loose pulley suspended in the roof, and the other was pulled by a man or two men, so lifting the hammer, which was then allowed to drop. The principle is embodied in many belt hammers to-day, but the pulley is driven constantly by shafting, and when the attendant pulls at the free end of the belt the friction of the pulley draws the belt over and lifts the hammer until the attendant lets it go. The weight lifted is greater than in the old type, but the labour is nevertheless very severe, and the blows are not rapid enough for quick forging. A far better machine is the board hammer. In this (fig. 59) the place of the belt is taken by an ordinary strip of board which passes between two rollers at the top of the hammer, which rollers are belt driven. The rollers are fitted on eccentric

FIG. 59.-Drop Hammer-board type. (B. & S. Massey, Manchester.)

A, A, Standards.

B, Anvil, or base block.

C, Tup.

D, Board, fitting in slot in tup.

E, F, Rollers gripping and lifting board. g G, H, Pulleys actuating rollers through eccentrics J, K. L, Rod by which the amount of lift is regulated. a, Dog and lever adjustable on L, which strikes the edge Z7 of the tup, releasing eccentrics and roller and allowing tup to fall. c, Catch on which tup rests previous to relea se, litted into either one of the row of holes beneath, to suit various heights of drop. M, Mechanism struck by the edge d of the tup, which either keeps the roller F clear of the board D, allowing the tup to fall, or brings the rollers E and F into contalct, and l1fts the board and tup.

N, Hand-lever for operating hammer. 0, Foot-lever for ditto, connected by chain e. f, Spring for lifting levers.

P, Rod with nuts g, to compensate for Wear on the rollers by the adjustment of roller E.