Page:Current Strategies for Engineering Controls in Nanomaterial Production and Downstream Handling Processes.pdf/37

 Dip pen lithography. A “bottom-up” method is a production process that involves depositing a chemical on the surface of a substrate using the tip of an atomic force microscope (AFM). The AFM tips are coated with the chemical, which is directly deposited on a substrate in a specific pattern.

Downstream processes use engineered nanomaterials for product application and development. Examples of these tasks or operations include weighing, dispersion/sonication, mixing, compounding/extrusion, electro-spinning, packaging, and maintenance. These activities should be evaluated for potential sources of exposure.

Engineering controls are used to remove a hazard or place a barrier between the worker and the hazard, and though costs of engineering controls may be higher than that of administrative controls or PPE initially, over the long term, operating costs are often lower. A major advantage of engineering controls is that, when properly designed, they require little or no user effort or training to be effective. Many industries have implemented engineering controls to reduce exposure and risk of disease among their workers. The pharmaceutical industry uses hazardous (i.e., biologically active) liquids and powders that often do not have OELs. To address these hazards, the pharmaceutical industry has adopted a performance-based strategy using exposure control limits. This approach is based on establishing qualitative or semiquantitative criteria for assessing risk associated with the compounds and matching that information with known exposure-control approaches [Naumann et al. 1996].

Many of the processes used in pharmaceutical production are similar to those used in the nanoparticle industries discussed above and include blending, mixing, and handling of hazardous compounds in liquid and powder form. The general control concepts required for working with hazardous materials include specification of general ventilation, LEV, maintenance, cleaning and disposal, PPE, IH monitoring, and medical surveillance [Naumann et al. 1996]. Particular work practices, such as using HEPA-filtered vacuums instead of dry sweeping, are required. In addition, routine IH and medical monitoring ensure that work practices and engineering controls are effective.

Source containment is considered the highest level in the containment hierarchy and is used by the pharmaceutical industry [Brock 2009]. This category contains many options including elimination, substitution, product modifications, process modifications, and equipment modifications. These steps could include reworking the process to reduce the number of times material is transferred or keeping the product in solution to minimize aerosolization potential. The next level of control for capturing process emissions is the use of engineering controls such as glove boxes, downflow booths, and local exhaust ventilation.

Genaidy et al. [2009] conducted a detailed hazard analysis of a CNF manufacturing process and suggested the following potential sources of workplace exposure to nanomaterials:

Leakage and spillage from reactors and powder processing equipment Manually harvesting product from reactors  22

Current Strategies for Engineering Controls in Nanomaterial Production and Downstream Handling Processes